Tell us whether you accept cookies

We use cookies to collect information about how you use Made Smarter. We use this information to make the website work as well as possible and improve our services.

A Telford firm which sells enough cheese to top 1,500 pizzas every week is on course for continued significant growth after winning two prestigious awards connected with the Made Smarter West Midlands programme.

Bridge Cheese, which supplies cheese and dairy products to the food manufacturing, wholesale and food service sectors, was set-up in 2018 by Managing Director Michael Harte and Operations Director Martin Bowden.

From a team of five, the business has grown to employ 80 members of staff and has extended its premises at Stafford Park 13 to 25,000 sq ft.

Case Study - Bridge Cheese

The company joined the Made Smarter West Midlands initiative to improve its technology systems, and the success of a new Enterprise Resource Planning (ERP) system led to Bridge Cheese winning the Made Smarter award for the Marches and the overall award for the region, at the inaugural Made Smarter Adoption, West Midlands, awards ceremony in Birmingham in May. They have now progressed to the national Made Smarter Adoption Awards, where the winners will be announced in Liverpool on June 27 2024.

Michael said: “It is great recognition for the business and everybody involved in the business. Our staff are extremely proud that we have won these two awards and it has validated the journey we have been on through this digital transformation programme.

“Some people may ask how you tie our success to a computer system and Made Smarter but the independent advice we received has steered the company forward to developing our people and our systems. It has been transformational and inspirational.”

Some people may ask how you tie our success to a computer system and Made Smarter but the independent advice we received has steered the company forward to developing our people and our systems.

It has been transformational and inspirational.

Michael Harte - Managing Director, Bridge Cheese
The Bridge Cheese Story
The Challenge

Bridge Cheese initially used Excel documents when there were only five employees before transferring to Sage for the financial aspects of running the business.

Michael explained: “Through a lack of attention, focus and time, we went down a rabbit hole of various systems which promised much but we found ourselves in a position where they weren’t able to provide us with the information we needed and we were compromising the future growth of the business.

“We needed to get out of the rabbit hole so I made contact with Liz Wakeham-Jones at Telford & Wrekin Council’s business support team and she asked if we’d heard of Made Smarter because she thought it would be a good fit.

“We had an initial chat with Barry Jones from Made Smarter West Midlands about our situation at
that time, what we wanted to achieve, and the challenges we had, and that led to us joining the programme.”

Barry Jones, Digital Transformation Specialist for Made Smarter West Midlands, who works with businesses in the Marches area, said: “Michael and Martin knew they needed to update their technology to meet the growing needs of their business but, like many SMEs, they didn’t have the resources to appoint someone to carry out the research and make a value judgement.

“That is where Made Smarter’s support is vital -the digital roadmap we produce gives valuable advice and the business then has the confidence that they are investing in digital technology that will transform their business in the short and long-term.”

The Solution

Barry arranged for Michael and Martin to meet with Denis Pelych from WMG, at the University of Warwick, one of Made Smarter’s strategic partners.

He carried out a two-day exercise to discuss Bridge Cheese’s requirements with managers from every department to create a digital roadmap.

This led to the business applying for a £20,000 grant towards buying DEM Systems with Bridge Cheese investing £80,000 in the food manufacturing software system.

Michael said: “Denis took us under his wing and asked searching questions to ensure we came up with a functional system that we needed.

“We didn’t have the knowledge, skills or know-how, and the knowledge of Denis and Barry meant that when we were talking to vendors we were asking the right questions.

“The grant money was almost a secondary benefit. What was more important was the digital roadmap because it is still relevant today.”

Denis Pelych, of WMG, said:“Bridge Cheese has expanded from a business having 30 customers to over 60 throughout the UK and with the new system and better stock control, it has freed up £1.5 million in cash flow from its working capital.

“We have helped the business to be set-up more flexibly because it is important not to over-buy, as well as improve dispatch and delivery performance, and that’s where the Made Smarter programme has really helped. It has allowed Michael and Martin to have time to focus on the growth of the business.”

The Benefits

The new digital technology is now being used in the warehouse, production and planning departments.

Before becoming involved in the Made Smarter programme, Bridge Cheese was manufacturing 162,000 kg of cheese per week and it has now increased to a current rate of 217,000 kg of cheese per week.

Michael said: “Automating the business processes has taken the anxiety out of the business because it has improved our stock control and has freed up the time of our staff to look at planning so we are less reactive and more predictable.

“Bringing in that element of control through our data is important because the system gives us visibility so we can start to make decisions which tie-in with developing the business and we have the confidence that we can deliver what our customers need.”

Bridge Cheese has also has put together a staff development plan so that there’s a system in place for everyone to have access to the data and to give people the opportunity to learn and gain new skills.

Michael added: “We are implementing the next phase by investing in our staff. Jarek Czaplinski has been promoted to project manager and is taking part in digital leadership training.

“One of our first employees, Michelle Pitchford, who joined as an administrator, is taking her AAT accountancy exams, and financial controller Lesley Corbett is recruiting a finance apprentice so that she can focus on our medium and long-term challenges as well as our Environmental Social Responsibility.

“We have also strengthened our sales team through Annie Keogh and marketing apprentice Lilli Bell, so we are continuing to add to our talented colleagues.”

The Future

Bridge Cheese has targeted goals for the next three to five years thanks to the Made Smarter digital roadmap.

Michael said: “We want to develop our export market. We are confident in the infrastructure of our business that we can continue to grow and we have brought in extra sales resources to achieve that.

“We are looking at launching some brands and investing in Research and Design – we have invested £60,000 on a new plant to support our sales growth.

“Our plan is to maintain ten per cent growth year-on-year and not only to be really successful commercially, but successful for everybody in the company.”

Case Studies - Our impact as told by our clients
Unilathe Ltd
Machining company ‘turns’ a corner after Made Smarter support

A top machining business in Stoke-on-Trent is taking its productivity to the next level after Made Smarter West Midlands helped it receive grant funding for a major data capture system.

Unilathe Ltd was founded in 1977 with just one turning lathe to its name and only Stoke-based customers to sell to.

Now, the company employs more than 130 staff at its HQ on Ford Green Road and manufactures parts and components for OEMs and tiered suppliers across aerospace, oil and gas, rail, construction, and more.

Case Study - Unilathe Ltd
Goodflex Rubber Co.
Another quality step forward

A leading UK bespoke rubber hose manufacturer has made one of the biggest technology investments in its history after receiving support from Made Smarter West Midlands.

Goodflex Rubber Co. was established in 2002 by Owner and Managing Director Mark Dufty as a manufacturer and supplier of rubber hoses, moulding and assemblies. With expertise in a wide range of industries such as Automotive, Bus & Truck, Off Highway, Food and Pharmaceuticals, the company serves customers both domestically and overseas.

Case Study - Goodflex Rubber Co.
Wrekin Sheetmetal
Growth in turnover and happiness

Wrekin Sheetmetal, based in Telford, manufactures and shapes a wide variety of steel parts and components for a great range of sectors, including healthcare, automotive, aerospace, retail, and much more.

While business had been going strong for the firm thanks to its diverse customer base and its strong reputation in the region, they were facing challenges with productivity and the overall cohesion of staff.

Initiatives like moving to a four-day week and putting in progressive mental health policies had improved productivity to an extent, but chokepoints in the manufacturing process meant there was still a lot of room for improvement.

Case Study - Wrekin Sheetmetal
Explore More
View all
Processing